WPS-IEW-2026-107
Rev. 0VALIDATEDASME IXStorage TankSMAW shell-to-compression-ring welds, A537 Cl.1 tank (CVN −20°C)
100
score
Base Metals & Thickness — QW-403 / QW-451
- Specification
- ASTM A537 Cl.1 (N)
- P-Number
- P-No. 1
- Group No.
- 2
- Dissimilar side
- Same P-No.
- Qualified range
- 16 – 20 mm
- Coupon T
- 20 mm
- Diameter
- Tank Ø 42 m shell courses
- Toughness
- CVN specified
Filler Metals — QW-404 / QW-432 / QW-442
- Filler spec
- SFA-5.1
- Classification
- E7018-1
- F-Number
- F-No. 4
- A-Number
- A-No. 1
- Process
- SMAW
- Transfer mode
- —
- Joint type
- V-Groove Butt
- Position
- 3G
Thermal Cycle — QW-406 / QW-407
- Preheat min
- 95 °C
- Interpass max
- 200 °C
- PWHT
- Not required
- PWHT soak
- —
- PWHT hold
- —
- Joint design
- Single-V 60°, ceramic backing tape on single-side access joints
Electrical, Technique & Shielding — QW-408 / QW-409
- Current
- DCEP
- Amperage
- 85–145 A
- Voltage
- 21–25 V
- Travel speed
- 110–180 mm/min
- Heat input cap
- 2 kJ/mm
- Shielding
- N/A (flux)
- Flow
- —
- Backing
- —
- Supporting PQR
- PQR-IEW-2026-107
Validation Findings
latest run 21 Feb 2026 by n.gore@toyo-eng.com
Supporting PQR referenced
EssentialQW-200.1 / QW-200.2Qualified by PQR PQR-IEW-2026-107. Traceability established.
Base metal P-Number assigned
EssentialQW-403.1 / QW-422Base metal group P-No. 1 Gr.2 — ASTM A537 Cl.1 (N).
Dissimilar-metal weld compatibility
EssentialQW-403.2 / QW-403.3Joint is between identical P-Numbers — no dissimilar-metal restrictions apply.
Thickness qualification range (coupon)
EssentialQW-451.1 / QW-451.2Range 16–20 mm within qualified 16–20 mm for 20 mm test coupon.
Thickness range sanity
Non-EssentialQW-451Commercial range 16–20 mm is within conventional procedure limits.
Small-bore thin-wall root control
Non-EssentialQW-404.30 / QW-405Small-bore root check applicable to piping only.
Minimum preheat temperature
EssentialQW-406.1Preheat ≥ 95°C satisfies the 10°C minimum for P-No. 1 base metal.
Interpass temperature ceiling
EssentialQW-406.3Interpass 200°C within 250°C ceiling (toughness-restricted).
Thermal window logic
Non-EssentialQW-406Thermal window 95–200°C is internally coherent.
Mandatory PWHT by thickness/code
EssentialQW-407.1 / UCS-56PWHT not invoked — permitted for this material/thickness/code combination.
PWHT cycle parameters
EssentialQW-407.4 / QW-407.5PWHT not required — cycle parameters not applicable.
PWHT soak window & hold adequacy
Suppl. EssentialQW-407.5 / UCS-56 TablePWHT not required — soak band check not applicable.
F-Number consistent with process
EssentialQW-404.3 / QW-432F-No. 4 (E7018-1) is consistent with SMAW.
Weld-metal A-Number compatibility
EssentialQW-404.5 / QW-442A-No. 1 weld deposit is chemically matched to P-No. 1.
Shielding gas / medium per process
EssentialQW-408.1SMAW is flux-shielded; external shielding correctly marked N/A.
Root backing gas protection
Suppl. EssentialQW-408.5 / QW-408.8SMAW — backing gas not driven by process.
Shielding gas flow rate
Non-EssentialQW-408.1Flux process — flow rate not applicable.
Current type & polarity
EssentialQW-409.1 / QW-409.4DCEP polarity consistent with SMAW and E7018-1.
Amperage operating window
Non-EssentialQW-409.2 / QW-409.3Amperage 85–145 A inside the SMAW operating envelope.
Arc voltage operating window
Non-EssentialQW-409.4Voltage 21–25 V inside the SMAW operating envelope.
Travel speed control
Non-EssentialQW-409.9Travel speed 110–180 mm/min is plausible for SMAW.
Heat input ceiling (toughness)
Suppl. EssentialQW-409.1 (suppl. essential)Heat input ≈ 1.98 kJ/mm within 2 kJ/mm toughness ceiling.
Welding position qualification
Non-EssentialQW-405 / QW-461.9Position 3G is a recognised EN ISO 6947 / QW-461 designation.
GMAW metal-transfer mode
EssentialQW-409.32Transfer-mode variable applies to GMAW only (SMAW exempt).
Process admissibility under code
EssentialQW-250 seriesSMAW is an admissible process under ASME IX.
ISO 15614 impact-test mandate
Suppl. EssentialQW-403.5Notch-toughness regime declared — impacts covered as supplementary essential variables.
Storage-tank qualification route
EssentialQW-200 (via API 650 §9.2)Tank WPS correctly qualified under ASME IX as referenced by API 650 §9.
IBR statutory governance
EssentialQW-201IBR statutory route not applicable to this scope.
Administrative data completeness
Non-EssentialQW-201.1Administrative header fields adequately populated for issue.
Group Number under toughness
Suppl. EssentialQW-403.5Group No. 2 recorded for notch-toughness control.
Run History
n.gore@toyo-eng.com
21 Feb 2026, 09:30 pm
PASS
30/0/0