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WPS-IEW-2026-107

Rev. 0VALIDATEDASME IXStorage Tank

SMAW shell-to-compression-ring welds, A537 Cl.1 tank (CVN −20°C)

Toyo Engineering India Pvt. Ltd., Thane Er. Nikhil S. Goreupdated 21 Feb 2026, 09:30 pm

100

score

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Base Metals & Thickness — QW-403 / QW-451

Specification
ASTM A537 Cl.1 (N)
P-Number
P-No. 1
Group No.
2
Dissimilar side
Same P-No.
Qualified range
16 – 20 mm
Coupon T
20 mm
Diameter
Tank Ø 42 m shell courses
Toughness
CVN specified

Filler Metals — QW-404 / QW-432 / QW-442

Filler spec
SFA-5.1
Classification
E7018-1
F-Number
F-No. 4
A-Number
A-No. 1
Process
SMAW
Transfer mode
—
Joint type
V-Groove Butt
Position
3G

Thermal Cycle — QW-406 / QW-407

Preheat min
95 °C
Interpass max
200 °C
PWHT
Not required
PWHT soak
—
PWHT hold
—
Joint design
Single-V 60°, ceramic backing tape on single-side access joints

Electrical, Technique & Shielding — QW-408 / QW-409

Current
DCEP
Amperage
85–145 A
Voltage
21–25 V
Travel speed
110–180 mm/min
Heat input cap
2 kJ/mm
Shielding
N/A (flux)
Flow
—
Backing
—
Supporting PQR
PQR-IEW-2026-107

Validation Findings

latest run 21 Feb 2026 by n.gore@toyo-eng.com

PASS

Supporting PQR referenced

EssentialQW-200.1 / QW-200.2

Qualified by PQR PQR-IEW-2026-107. Traceability established.

Base metal P-Number assigned

EssentialQW-403.1 / QW-422

Base metal group P-No. 1 Gr.2 — ASTM A537 Cl.1 (N).

Dissimilar-metal weld compatibility

EssentialQW-403.2 / QW-403.3

Joint is between identical P-Numbers — no dissimilar-metal restrictions apply.

Thickness qualification range (coupon)

EssentialQW-451.1 / QW-451.2

Range 16–20 mm within qualified 16–20 mm for 20 mm test coupon.

Thickness range sanity

Non-EssentialQW-451

Commercial range 16–20 mm is within conventional procedure limits.

Small-bore thin-wall root control

Non-EssentialQW-404.30 / QW-405

Small-bore root check applicable to piping only.

Minimum preheat temperature

EssentialQW-406.1

Preheat ≥ 95°C satisfies the 10°C minimum for P-No. 1 base metal.

Interpass temperature ceiling

EssentialQW-406.3

Interpass 200°C within 250°C ceiling (toughness-restricted).

Thermal window logic

Non-EssentialQW-406

Thermal window 95–200°C is internally coherent.

Mandatory PWHT by thickness/code

EssentialQW-407.1 / UCS-56

PWHT not invoked — permitted for this material/thickness/code combination.

PWHT cycle parameters

EssentialQW-407.4 / QW-407.5

PWHT not required — cycle parameters not applicable.

PWHT soak window & hold adequacy

Suppl. EssentialQW-407.5 / UCS-56 Table

PWHT not required — soak band check not applicable.

F-Number consistent with process

EssentialQW-404.3 / QW-432

F-No. 4 (E7018-1) is consistent with SMAW.

Weld-metal A-Number compatibility

EssentialQW-404.5 / QW-442

A-No. 1 weld deposit is chemically matched to P-No. 1.

Shielding gas / medium per process

EssentialQW-408.1

SMAW is flux-shielded; external shielding correctly marked N/A.

Root backing gas protection

Suppl. EssentialQW-408.5 / QW-408.8

SMAW — backing gas not driven by process.

Shielding gas flow rate

Non-EssentialQW-408.1

Flux process — flow rate not applicable.

Current type & polarity

EssentialQW-409.1 / QW-409.4

DCEP polarity consistent with SMAW and E7018-1.

Amperage operating window

Non-EssentialQW-409.2 / QW-409.3

Amperage 85–145 A inside the SMAW operating envelope.

Arc voltage operating window

Non-EssentialQW-409.4

Voltage 21–25 V inside the SMAW operating envelope.

Travel speed control

Non-EssentialQW-409.9

Travel speed 110–180 mm/min is plausible for SMAW.

Heat input ceiling (toughness)

Suppl. EssentialQW-409.1 (suppl. essential)

Heat input ≈ 1.98 kJ/mm within 2 kJ/mm toughness ceiling.

Welding position qualification

Non-EssentialQW-405 / QW-461.9

Position 3G is a recognised EN ISO 6947 / QW-461 designation.

GMAW metal-transfer mode

EssentialQW-409.32

Transfer-mode variable applies to GMAW only (SMAW exempt).

Process admissibility under code

EssentialQW-250 series

SMAW is an admissible process under ASME IX.

ISO 15614 impact-test mandate

Suppl. EssentialQW-403.5

Notch-toughness regime declared — impacts covered as supplementary essential variables.

Storage-tank qualification route

EssentialQW-200 (via API 650 §9.2)

Tank WPS correctly qualified under ASME IX as referenced by API 650 §9.

IBR statutory governance

EssentialQW-201

IBR statutory route not applicable to this scope.

Administrative data completeness

Non-EssentialQW-201.1

Administrative header fields adequately populated for issue.

Group Number under toughness

Suppl. EssentialQW-403.5

Group No. 2 recorded for notch-toughness control.

Run History

n.gore@toyo-eng.com

21 Feb 2026, 09:30 pm

PASS

30/0/0